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Factory Layout and Environment Controls
Factory Layout and Environment Controls
- Identify machine size, utility, and process to create plant layout
- Cleanroom setup requirements like humidity, temperature and particle count
- Grounding and ESD compliance
Equipment Procurement and Installation
Equipment Procurement and Installation
- Define Equipment Specifications
- Vendor Selection and Evaluation
- Purchase Orders and Payment
- Quality Assurance and Acceptance
- Logistics and Delivery
- Installation and Qualification
- Equipment Training
- Documentation and Maintenance Support
Technology Transfer Planning
Technology Transfer Planning
- Customer Product Application
- Review Customer Product Requirements and Create Preliminary Bill of Materials
- Design Goals, Reliability & Quality Goals
- Define Preliminary Process Flow
- Process Characteristic & Product Assurance Plan
Package Design and Bill of Material Selection
Package Design and Bill of Material Selection
- Lead Frame Design Proposal and Reviews with Customer.
- Propose best Build Of Material to achieve the require MSL level for the package type.
- Establish Equipment Conversion Kit/ Tooling Design Together with Equipment Supplier
Process Development and Optimization
Process Development and Optimization
- Understand Product Requirements and Develop a Manufacturing Process for New Product
- Optimize Process Parameter
- Define Process Control Range
- Setup Process Control Monitoring System.
Quality Assurance and Control Implementation
Quality Assurance and Control Implementation
- Define the right equipment, tools and product sample size and frequency for inline QA process monitoring
- Optimize inline QA sample size based on lot size
- Product / Process Quality System Review
- Measurement System Analysis Plan
Product and Process Qualification
Product and Process Qualification
- Internal Process Assessment
- Initial Reliability Performance
- Preliminary Process Capability Study
- Reliability Performance Report (MSL & others)
Production Scaling and High-Volume Manufacturing Ramp
Production Scaling and High-Volume Manufacturing Ramp
- Review Product / Equipment / Process Inspection Readiness for LVM/HVM
- Resources Recruiting and Allocation
- Production Capacity Plan and Cycle Time
- Training & Certification
- Finalist All the Production Documentation
